Choosing the right condenser is essential for ensuring efficient operation of your refrigeration or cooling system. Follow the four-step process below to accurately calculate the required condenser capacity.
1. Determine the Required Heat Transfer Capacity
Refer to the table below based on condensing and evaporating temperatures to get the unit heat transfer capacity (kW/HP):
Unit Capacity Table (kW/HP)
Condensing Temp (°C) | -40 | -35 | -30 | -25 | -20 | -15 | -10 | -5 | 0 |
35 | 1.80 | 1.72 | 1.57 | 1.50 | 1.45 | 1.40 | 1.36 | 1.32 | 1.28 |
40 | 1.95 | 1.85 | 1.65 | 1.57 | 1.51 | 1.45 | 1.41 | 1.36 | 1.32 |
45 | 1.99 | 1.90 | 1.74 | 1.65 | 1.58 | 1.52 | 1.47 | 1.42 | 1.37 |
50 | 2.05 | 1.94 | 1.85 | 1.75 | 1.67 | 1.60 | 1.55 | 1.49 | 1.44 |
55 | 2.14 | 2.01 | 1.88 | 1.78 | 1.70 | 1.64 | 1.58 | 1.52 | 1.47 |
2. Calculate Nominal Heat Transfer Capacity (Qn)
Apply the following correction factors:
K1: Temperature Difference Correction
ΔT = Condensing Temp - Inlet Air Temp
ΔT (K) | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 |
K1 | 0.53 | 0.60 | 0.67 | 0.73 | 0.80 | 0.87 | 0.93 | 1.00 | 1.07 | 1.13 | 1.20 | 1.27 | 1.33 |
K2: Refrigerant Type Correction
Refrigerant | R404A | R507A | R134A | R407A | R407C | R22 |
K2 | 1.00 | 0.93 | 0.93 | 0.83 | 0.87 | 0.96 |
K3: Inlet Air Temperature Correction
Inlet Temp (°C) | 10 | 15 | 20 | 25 | 30 | 32 | 35 | 40 | 45 | 50 |
K3 | 1.05 | 1.04 | 1.03 | 1.02 | 1.01 | 1.00 | 0.99 | 0.98 | 0.97 | 0.95 |
K4: Aluminum Fin Material Correction
Material | Light Aluminum | Coated Aluminum |
K4 | 1.00 | 0.97 |
Example Calculation
Design Conditions:
Required cooling capacity (Qc): 50kW
Ambient temperature: 35°C
Condensing temperature: 45°C
Refrigerant: R404A
Aluminum fin: Coated
Step-by-step:
ΔT=45-32=13K→from K1 table→K1=0.87
Refrigerant R404A →from K2 table →K2 = 1.00
Inlet air temperature 35°C→from K3 table →K3 =0.99
Coated aluminum foil - from K4 table →K4 = 0.97
Final Calculation:
Qn = Qc/(K1 x K2 x K3 x K4)
Qn=50/(0.87 x1.00 x 0.99 x 0.97)= 77.7 kW
This means the nominal capacity required from the condenser is 77.7 kW under these specificconditions.
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